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Basic Info.

Model NO.	DME-100-100
Forging Tolerance	+/-0.1mm
Standard	JIS
Certification	CE, ISO 9001:2000, ISO 9001:2008
Transport Package	Wooden Case
Specification	1300*1500*1360
Trademark	Descaling Technology
Origin	China
HS Code	8424899990
Production Capacity	500 Sets/Year

Product Description

100KG Extrahigh Pressure Heavy Forgings Descaling Machine

Extrahigh Pressure Heavy Forgings Descaling Machine could be widely used for spacelight forgings and ship forgings.It has made great contributions to national infrastructure.

Equipment features:

1.The cleaning speed can be easily adjusted according to the product size, and there is almost no loss of temperature before and after cleaning, the metallographic structure does not change, and the production process is not affected;

2. National utility and appearance patents;

3. Pure stainless steel 304 material, water tank wall thickness of 5mm, anti-corrosion and durable;

4. The imported motor, pump body and sealing ring are used for durability, and the accumulator is used to solve the problems of high pressure resistance, safety and cleaning;

5. Motor roller transmission mechanism is adopted to ensure 360 ° cleaning without dead angle and no sticking point;

6. Four filtration systems are used to effectively collect the small piece of oxide scale, and another system is used to collect and automatically remove the oxide scale;

7. Adopting frequency conversion technology, energy saving and environmental protection;

8. In order to ensure the safety of motor and water pump, the water level alarm device is designed, which can set the water level limit arbitrarily, so as to remind us of equipment failure or maintenance;

9. High pressure rotary nozzle is used, and the pressure resistance is over 300kg, which increases by 20% on the basis of ordinary pressure resistant nozzle, and improves the cleaning effect;

10. The following functions can be customized: forging cleaning, no material stop, discharge function, switching function, touch screen display function, chip removal function, sleep function, etc.

The descaling machine from Descaling technology, the main body of the equipment is composed of a pressure system, a transmission system and a filtration system. The three systems jointly use the principle of high-pressure water descaling to complete the cleaning process of the forging scale.

The frequency conversion motor and the chain constitute the transmission system, which is responsible for transporting the forgings for the cleaning process. The transmission speed of the chain can be adjusted to ensure that the temperature of the forgings after cleaning is small, which is conducive to subsequent forging.

The descaling machine is equipped with two water tanks. The water tank has a built-in filter screen and a net basket to form the filter system of the equipment to prevent oxide scale from entering the water pump and affect the service life of the equipment. At the same time, it is equipped with a magnetic shovel to clean the oxide scale in the water tank.

1, The main body of the water tank is made of 304 stainless steel

2, The exit and entrance adopt integral welding with high parallelism

3, Front and back built-in baffle, less splash, easy maintenance

4,The nozzle mounting seat is welded with stainless steel, which is easy to maintain

5,Comprehensive treatment of oxide skin, less lower the temperature

6,After removing the oxide scale, the metallographic structure of the product has no chang

7,Equipped with workstation, automatically remove oxide scale, reduce maintenance

8,Equipped with cooling tower, multiple filtration

Name	Model	Workstation size(mm)	Equipment size	Total power of equipment	Brand of high pressure pump	High pressure water pump flow
100KG Extrahigh pressure descaling machine	DME-100-100	3000*2000*2000	Refer to the model	40KW	ITALY	60L/min
Motor brand	Motor power	Cooling tower brand	Cooling tower power	Electric brand	Brand of multistage magnetic separator	Power of multi-stage magnetic separator
SIEMENS	30KW	LITAI	2KW	/	LITAI	200W
Suitable for bar diameter(mm)	Maximum width after blank making	Number of nozzles	Material	Transmission motor	Inverter brand	Transmission mode
50-200	300	6	304 stainless	Option	SIEMENS	Option

1. What kind of forging pieces is descaling machine suitable for?

The descaling machine is applicable to the forging production line. It can clean the oxide scale generated after heating by induction furnace and effectively improve the surface quality of products.
2. How to choose the model of descaling machine? Can it be customized?You can select the corresponding standard model through the diameter of the round bar and the size of the billet after making. For details, please check the parameter navigation bar of the webpage. If there is a need for customization, we can also provide customized services according to the customer's raw material size and process.
3. How to daily maintain descaling equipment?We will recommend that customers regularly clean the oxide scale in the water tank. You only need to use a magnetic shovel to remove most of the oxide scale. But also regularly replace the water in the water tank to ensure a normal filtration cycle.
4. Does the principle of high-pressure water descaling change the metallographic structure?This method has been tested by a third-party organization. The test report shows that there is no change in the metallographic structure before and after cleaning, which has no effect on the later process.
5. How effective is the descaling machine? Is there a reference video for descaling equipment?Descaling Technology has served more than a thousand forging factories in China, and received a large number of market feedback results. Regarding the on-site use of the equipment, please click into official YouTube account as below for more information.